Used Stationary asphalt concrete plant Benninghoven TBA-200-K / U 200 t / h (1999 c.)
Year of production: 1999
Output of products: 500.000-600.000 T
Replaced components:
Computer Control System: 2013
The burner was replaced with a Combi (Diesel-Natural Gas): 2015
Major overhaul of equipment: 2016
At the moment the plant is in fully operational condition.
Standard conditions:
The plant is designed to produce 200 t / h of road mixture with the finished product at an initial humidity of 4% and 160 ° C under the following standard conditions:
The temperature of the aggregates at the inlet to the dryer is more than 10ºC
• Height above sea level
• Average density of feed fillers 1, 650 kg / m3
• Liquid fuel No: 6 Calorific value ≥ 9.200 kCal / kg
• Liquid fuel No: 4 Calorific value ≥ 9.700 kCal / kg
• Calorific value of diesel fuel ≥ 10.200 kcal / kg
• Calorific value of natural gas ≥ 7, 600 kcal / kg
• Increasing the temperature of hot aggregates 160 K
• The residual moisture content in the mixture is 0.3%
• Maximum. aggregate size 40 mm
• Feed-through screen of 3 mm material 35%
• Material passageway 80 m 8%
• Aggregate specific heat% 0.21 kcal / kg º C
• Production speed includes all recovered filler and an average value of 5% in bitumen with added mass
• Material is not porous and hygroscopic with a normal shape
• Tolerance for production in accordance with environmental conditions and parameters ± 10%
Aggregate supply system
5 pieces. Material bunker
Volume: 15 m3 each
2 pcs Vibrators for the hopper with sand
Dryer drum
Length: 9.000 mm
Diameter: 2.400 mm
Aluminum sheath prevents heat loss.
Burner - Benninghoven «Kombi»
Rax-Jet Turbo 3 G-O "S" Liquid-fuel (diesel / fuel oil) and natural gas.
The burner is a compact monoblock design.
The burner is made of heat-resistant steel. The temperature is measured in the drying trough of the dryer by a high-speed temperature sensor FE-Constantan.
Installed equipment for the use of heavy fuel and natural gas. Heater "ÖW3"
Natural gas supply system
PMC Air supply control.
The regulation of the fuel supply of the burner by means of signals that the control unit receives from the system with programmable memory (PMC)
Dust Filtration System.
Filter
Output: 49.000 Nm3 / h
Filter performance: 70, 260 Bm3 / h
Filter area: 694/645 m2
Vibrating screen and mixer
Hot lift
Height: 20, 850 mm
Drive: 22 kW (soft start)
Assembling the screen - 4 fractions
Total 0-40 mm approx. 45.0 t
Bitumen capacity: 478 kg
Weight weighing Capacity: 400 kg
Mixer with a double shaft, providing a homogeneous process of mixing.
Drive motor: 2 x 30 kW
Capacity: 2, 500 kg
Finished asphalt bunker
The system is designed as two containers and one section. Also the entire surface of the hopper is covered with insulating mineral wool 150 mm thick.
Silo capacity: 1x24 m³
Discharge height: 3, 800 mm
Discharging-Loading: 2 separate doors (electric heating)
Bitumen heating system.
Dosing pump for bitumen
Feeding capacity: 580 l / min
The capacity of bitumen is 2 pcs. * 35 m3 each.
The capacity for liquid fuel is 35 m3.
Control cabin with the industrial computer network management "Online Batcher 3000"
Technical data for computer computer management system
The plant is in excellent working order.
All worn out parts have been replaced.
A new Combi burner is installed.
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